Zinc Die Castings
- Zinc Die Cast components from one gram to 5 lbs
- Hot chamber Zinc Alloys #2, #3, #5, #7 and ZA-8
- Precision zinc die cast components cast on conventional and multislide die casting machines
- Finished die castings including machining, plating and powder coating
- Off shore tooling options for lower up-front tooling costs
- Prototype services available
Aluminium Die Castings
- In house die design and manufacture
- Most aluminum die casting alloys, including ZA alloys
- Fully automated die casting machines for high volume programs
- Manual machines for low volume projects
- Castings from 1 ounce to 18 lbs
- Full secondary and finishing operations available
- Prototype services to palletized CNC machines for high volume machining
- CAD/CAM software for design assistance and accurate, timely quotations
- Horizontal and Vertical machining centers ensure versatility
- Casting machining experience
- Materials include aluminum, carbon and stainless steel, Kovar, Titanium and plastics
- CNC Milling table travel from 11” to 60”, spindle speeds to 15,000 RPMs
Brown & Sharpe
Bar Capacity: from .125”0 to 2.375” 0
Typical Tolerances: +/- 0.001” on O.D. and I.D. and +/- 0.003” on the length
Materials: all metals and most plastics
Run Size: 500 pieces to 20,000
CNC Swiss Screw Machine
Bar Capacity: from .093” 0 to 1.25” 0
Typical Tolerances*: +/- 0.0005” on O.D. and I.D. and on overall length +/- 0.003”
Materials: all metals and most plastics
Run Size: 500 pieces and up
Davenport Multi-Spindle Screw Machine
Bar Capacity: from .0935” 0 to .875” 0
Typical Tolerances: .0003” on O.D., .001” for length
Materials: aluminum, brass, copper, steels, plastic
Run Size: from 5,000 to millions
Acme Gridley Multi-Spindle Screw Machine
Bar Capacity: from .0625” to 2.625”
Typical Tolerances: +/-.0001” on O.D. and I.D. and +/- 0.003” on the length
Materials: brass, copper alloy, steel, alloy steel, stainless steel, and aluminum
Run Size: from 10,000 to millions
- Over 150 Ferrous and non-Ferrous alloys poured
- Prototyping Services Available
- Near net shape, ZERO DRAFT technology
- 125 RMS or better surface finish
- Design services available to aid product improvement/value analysis projects
- Secondary machining operations available upon request
- ISO 9001:2008. AS9100C, NADCAP Certifications
Powdered Metal Components
- Custom, precision, ferrous powdered metal parts to 500 grams
- Secondary coining and sizing operations enhance structure and tolerance
- Oil impregnation for lubricity makes ideal bearing components and bushings
- Ferrous impregnation improves powdered metal part density to 7.4 g/cc
- Powdered metal parts feature complex external and internal shapes
- Flexibility in shape makes near net-shape sintered metal parts
- Minimal material waste ensures competitive pricing
- Rapid prototyping, single cavity soft tooling, Short run capability
- Complete in house toolmaking and low cost offshore tool options available
- Transfer mold specialists
- Precision, close tolerance molding
- Clean room environment
- Insert molding, Two shot molding, Over molding, Multi-Material Molding
- ISO: 9001:2008, compliance with 21 CFR 820 for Good Manufacturing Practices
- Pad printing, painting, ultrasonic welding, EMI/RFI shielding services